ISO 9001 • 45001 • 14001 CERTIFIED FOUNDRY

Your Supply Chain.
Secured in Egypt

Stop outsourcing to 3 suppliers. Get melting, casting, machining, and testing under one roof. 24/6 production, ISO 9001/45001/14001 certified, 3.5 ton capacity per piece. One partner. Zero delays. European quality at competitive cost.

3.5T/H
Melting Capacity
Medium Frequency Furnaces
3,500kg
Max Casting Weight
Single Piece
±0.05mm
Machining Tolerance
5-Axis CNC
8KT/Y
Annual Capacity
24 Hours x 6 Days
INTEGRATED MANUFACTURING PROCESS

From Design to Delivery
Under One Roof

7-stage integrated production cycle ensuring quality control at every step

01

Pattern & Simulation

3D modeling using CATIA + casting simulation using MAGMA. Filling analysis, solidification control, and product optimization before production.

CATIA 3D Modeling
MAGMA Simulation
02

CNC Machining

5-Axis Vertical Machining Centers for pattern production and final machining. ±0.05mm precision tolerance for complex geometries.

±0.05mm Tolerance
5-Axis VMC Centers
03

Melting Shop

5 Medium Frequency Induction Furnaces: 2x1500kg, 2x2000kg, 1x500kg. 3.5 tons/hour capacity. GG15-GG25 & GGG40-GGG55 grades.

3.5T/H Capacity
5 Furnaces
04

Molding Lines

CONTI High Pressure: 25 molds/hour, 1000x800mm. Jolt Squeeze: up to 20 molds/hour. Hand molding for parts up to 3.5 tons.

65 Molds/Hour
3.5T Max Weight
05

Lost Foam Casting

Egypt's pioneer technology. Eliminate parting line shift, reduce machining 50%, cut weight 30%. Ideal for complex geometries.

-50% Machining
-30% Weight
PIONEER
06

Coating & Finishing

Latest coating technologies with premium global paint brands. Surface preparation and protective coatings per international specifications.

Blast Cleaning
Premium Coatings
07

Quality Control Lab

Green Sand Lab + Metal Lab + Load Test. Spectrometer, hardness, tensile, microstructure. ISO 9001/45001/14001 certified processes.

ISO Certified
100% In-House
ENGINEERING CAPABILITIES

Verified Technical Data
For Serious Partners

Complete transparency on our melting capacity, molding precision, and machining tolerances. No marketing fluff - just the numbers that matter to your production team.

🔥

Melting Shop

Furnace Type Medium Frequency Induction
Capacity 3.5 Tons/Hour
Furnace Sizes 2x1500kg + 2x2000kg + 1x500kg
Alloy Types GG15, GG20, GG25, GGG40, GGG50
Operation 24/6 Continuous
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Molding Lines

1. Belloi - High Pressure Multi-piston
Box Size 1000 x 800 mm
Production Rate 25 Molds/Hour
2. J.S - Jolt Squeeze Green Sand
Box Sizes 400x500 / 500x600 / 600x700 mm
Production Rate 20 Molds/Hour
3. Hand Made / Floor Molding
Max Weight Up to 3.5 Tons
Capacity 2-3 Tons/Shift
⚙️

CNC Machining

Machining Type 5-Axis Vertical Centers
Tolerance ±0.05mm
Surface Finish Ra 1.6 - Ra 6.3
Max Weight 3,500 kg
Inspection CMM + Hardness Test
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Quality Control

Chemical Analysis Spectrometer
Microstructure Metallography Lab
Mechanical Tests Tensile, Impact, Hardness
Green Sand Tests Moisture, Permeability
ISO Certified 9001:2018, 45001, 14001
PRODUCTION LINES

Every Machine.
Documented

8 dedicated production lines from pattern making to finishing. Real equipment, real capacity, real images from our foundry floor.

Pattern Manufacturing
CAD/CAM
CNC Pattern
01

Patterns Manufacturing

All patterns manufactured using CAD/CAM technology and CNC milling machines. Precise patterns ensure dimensional accuracy from the first pour.

DesignCAD/CAM Technology
MachiningCNC Milling Machines
ProcessOutsourced Precision CNC
MaterialsWood, Metal, Resin Patterns
Accuracy±0.2mm Dimensional
02

Melting Shop

Medium Frequency Induction furnaces for Gray Iron & Ductile Iron. Continuous 24/6 operation with spectrometer control.

Furnaces2x1500kg + 2x2000kg + 1x500kg
Power250kW - 1100kW
Capacity3.5 Tons / Hour
AlloysGG15-GG25, GGG40-GGG50
Operation24 Hours x 6 Days
Melting Furnace
3.5 Tons/Hour
Pouring
Core Making
4 Machines
Cores
03

Core Making - Auto & Manual

Automatic core shooters and manual core benches for internal cavities. Cold box process ensures high dimensional accuracy.

Auto Machine 115 Liter Core Shooter
Auto Machine 220 Liter Core Shooter
Auto Machine 335 Liter Core Shooter
Auto Machine 435 Liter Core Shooter
Manual LineHand Core Benches
04

BELLOI - High Pressure Molding

Automatic multi-piston line for high volume production. 1000x800mm box with consistent mold hardness.

Line TypeCONTI Multi-Piston
Box Size1000 x 800 mm
Rate25 Molds / Hour
OperationSemi-Automatic
Cooling3 Automatic Lines
CONTI
25 Molds/Hour
Cooling
Jolt Squeeze
20 Molds/Hour
Boxes
05

Jolt Squeeze Molding

Flexible jolt-squeeze machines for medium volume. 3 different box sizes for varied part geometries.

Box Size 1400 x 500 mm
Box Size 2500 x 600 mm
Box Size 3600 x 700 mm
Rate20 Molds / Hour
ApplicationMedium Volume
06

Hand Molding / Floor Line

Manual floor molding for large and heavy castings up to 3.5 tons per piece. Ideal for manhole covers and custom parts.

ProcessFloor Molding
Max WeightUp to 3.5 Tons / Piece
ProductsManhole Covers & Frames
Output2-3 Tons Net / Shift
FlexibilityCustom Large Parts
Hand Molding
3.5 Tons Max
Large Part
Lost Foam
PIONEER
EPS Pattern
07
EGYPT PIONEER TECHNOLOGY

Lost Foam Casting

Near-net-shape technology with zero parting line. -50% machining, -30% weight vs traditional sand casting. Ideal for complex geometries.

TechnologyLost Foam / EPS Pattern
Machining-50% Reduction
Weight-30% Reduction
Parting LineZero Shift
Best ForComplex Geometries
08

Blast Cleaning & Finishing

Shot blasting and finishing operations to remove scale and achieve surface finish. Prepares castings for machining, coating or final inspection.

ProcessShot Blasting / Tumblast
EquipmentBlast Cleaning Machines
MediaSteel Shot / Grit
Surface FinishSA 2.5 Standard
CapacityLarge & Small Parts
Blast Cleaning
SA 2.5
Surface Finish
QUALITY CONTROL

In-House Testing Labs

3 dedicated laboratories ensuring every batch meets international standards before shipment.

Sand Lab

Green Sand Lab

Complete sand property control for consistent mold quality

Moisture Compression Permeability Active Clay LOI
Metal Lab

Metal Laboratory

Chemical and mechanical properties verification

OES Spectrometer Microstructure Hardness Tensile Test
Load Test
FINAL TEST

Load Test Machine

Destructive & proof load testing for safety verification

EN 124 Proof Load Test Certificate

Ready to Manufacture
Your Next Project?

From prototype to mass production, we deliver precision castings that exceed your expectations. Let's discuss your requirements.