Ductile iron, refined
since 2005.
Cast iron access covers, gratings, drainage and OEM castings — engineered to EN 124 D400 / E600, poured under ±10 °C control, shipped from Alexandria to eleven countries.
Two decades of pour-to-ship data, refined into verifiable capacity.
- 010tonnes / yrInstalled pour capacity
- 020Year established — Egypt
- 030countriesExport footprint
- 040+ / hrQuotations issued per hour
Six families. One foundry floor.
From street-grade manhole covers to PN25 flanged fittings — every line cast in-house, certified per EN, audited per ISO.
Access covers
Manhole covers, telecom & recessed access. EN-124 across the full load range, with bituminous coating and anti-theft locking.
- Manhole covers
- Inspection chambers
- Telecom covers
- Recessed covers
- Surface boxes
Grates & gratings
Gully, channel, trench and tree gratings — heel-safe slots, hinged options, anti-rotational locking for high-traffic municipal sites.
- Gully grates
- Channel grates
- Trench grates
- Tree grates
Drainage systems
Floor drains, scupper drains and cleanouts for commercial floors, parking decks and external scuppers. Cast iron + grade-stainless tops.
- Floor drain
- Scupper drain
- Cleanout
Accessories
Manhole steps, lifting keys and spindles — the ancillary hardware specified alongside every access cover and chamber install.
- Manhole steps
- Lifting key
- Spindle
Pipe fittings
Flanged ductile-iron fittings to ISO 2531 & EN 545 — bends, tees, reducers, dismantling joints. PN10 / PN16 / PN25 across DN40 to DN1000.
- Fixed flange
- Flanged fittings
- Socket fittings
- PVC fittings
- Dismantling joint
Engineering parts
Pump bodies, impellers, electrical motor housings and bespoke OEM castings up to 5,000 kg. Cast from your drawing, machined to print.
- Pumps
- Impellers
- Electrical motors
A foundry that thinks like an engineering office.
Since 2005, ICMI has poured ductile iron in Tenth of Ramadan, Egypt — for municipalities, utilities and OEM partners across MENA, the EU and Africa. We operate four induction-melt cells, a high-pressure Belloi molding line, a precision sand bay and Jolt Squeeze — feeding one quality system, one process owner, one shipping dock.
- 01
Materials science in-house
Spectro lab, hardness testing and metallographic analysis on every heat. No grade ambiguity, ever.
- 02
One process owner
A named engineer signs off every casting from pattern to packing list. You call them, not a hotline.
- 03
OEM-grade documentation
EN 10204 3.1 / 3.2 material certs, dimensional inspection reports and 3D scan data delivered with the freight.
From pattern to packing list, in five controlled stages.
Every casting passes through five named gates. Each gate has a process owner, a measurement and a signature.
- STAGE 01
Pattern & tooling
CAD intake, DFM review, pattern build in CNC-machined aluminium or resin.
- OWNER
- Tooling cell
- OUT
- Pattern + core box
- STAGE 02
Melting & metallurgy
Twin medium-frequency induction furnaces. Spectro check every heat against EN / ASTM grade.
- TEMP
- 1,420 ± 10 °C
- GRADES
- GGG-40 · GGG-50 · GGG-60
- STAGE 03
Molding & pouring
High-pressure green-sand DISA line for serial, hand-molded sand for heavy and bespoke parts.
- RANGE
- 0.5 – 5,000 kg
- RATE
- 260 molds / hr
- STAGE 04
Fettling & machining
Shot-blast, deburr and CNC second-operation to drawing tolerance. Heat treatment available in cell.
- TOL.
- CT8 — CT11
- FINISH
- Ra 6.3 — 12.5 µm
- STAGE 05
QC & shipping
Dimensional inspection (CMM or 3D scan), hardness + tensile per heat, packed to OEM spec.
- DOCS
- 3.1 / 3.2 certs
- SHIP
- FOB / CIF Alexandria
Four reasons procurement directors keep us on the AVL.
One process owner per part
A named engineer signs off pattern, melt and shipping for your part — same name on the WhatsApp, same name on the certificate.
On-spec first article — 98.6 %
Every heat spectro-checked. Every first article passes CMM. PPAP-ready documentation is the default, not the upcharge.
0.5 kg to 5,000 kg, one line
A serial DISA line for high-volume, a heavy bay for ≥ 500 kg and a precision sand cell for short-run prototypes — all under one roof.
Alexandria-grade export
Sea-freight bonded warehouse at the port, customs cleared in-house. Median time from gate to vessel: 4 days.
Specified on infrastructure programmes by Egypt's largest contractors and state authorities.
Six verticals. One foundry floor.
- 01
Municipal infrastructure
Manhole covers, gratings, surface boxes — EN-124 A15 → F900 to municipal spec.
EN-124 · D400/E600 - 02
Water & gas utilities
Flanged pipe fittings, valve bodies and pressure housings rated PN10 – PN25 for water and gas service.
EN-GJS-500-7 · PN25 - 03
Energy & power gen
Pump bodies, turbine housings, generator brackets, hydro impellers. Heat-treated to drawing.
ASTM A536 - 04
Automotive & OEM
Blocks, brackets, brake discs, transmission housings — Tier-1 partners across the EU.
GGG-50 · GGG-60 - 05
Rail & rolling stock
Brake gear, draft gear, frame brackets. Certified per UIC and EN-13261.
GGG-60 · GGG-70 - 06
Agri & construction
Counterweights, axle housings, plough parts. Built for abuse, painted to OEM colour.
GGG-40
Send us the drawing.
We'll send back a casting.
A named engineer reviews every RFQ inside 24 hours. No call-tree, no chatbot, no upsell.